Optimization of friction stir processing parameters for aluminum alloy (AA6061-T6)‎ using taguchi method

Abstract EN

This work is devoted toward optimization of the parameters of the friction stir processing (FSP) which effect on tensile strength of aluminium alloy AA6061-T6 of 6mm thick plate by applying a certain number of tests utilizing the Taguchi method.

Design of experiment (DOE) has been applied for the determination of the most important parameters influencing ultimate tensile strength.

FSP was achieved under three different rotation speeds (800, 1000 and 1250) rpm, different transverse speeds (16, 25 and 32) mmmin, and number passes(1, 2 and 3) in the same direction and tool tilt angle was 2° with using threaded cylindrical pin profile.

The best FSP parameters were 1250 rpm and 32 mmmin and two passes.

It was found that the higher hardness value was 75HV in stir zone center and then decreases toward the TMAZ, HAZ and the base This work is devoted toward optimization of the parameters of the friction stir processing (FSP) which effect on tensile strength of aluminium alloy AA6061-T6 of 6mm thick plate by applying a certain number of tests utilizing the Taguchi method.

Design of experiment (DOE) has been applied for the determination of the most important parameters influencing ultimate tensile strength.

FSP was achieved under three different rotation speeds (800, 1000 and 1250) rpm, different transverse speeds (16, 25 and 32) mmmin, and number passes(1, 2 and 3) in the same direction and tool tilt angle was 2° with using threaded cylindrical pin profile.

The best FSP parameters were 1250 rpm and 32 mmmin and two passes.

It was found that the higher hardness value was 75HV in stir zone center and then decreases toward the TMAZ, HAZ and the base metal