Taguchi Robust Design for Optimizing Surface Roughness of Turned AISI 1045 Steel Considering the Tool Nose Radius and Coolant as Noise Factors
Joint Authors
Abbas, Adel Taha
Ragab, Adham Ezzat
Benyahia, Faycal
Soliman, Mahmoud S.
Source
Advances in Materials Science and Engineering
Issue
Vol. 2018, Issue 2018 (31 Dec. 2018), pp.1-9, 9 p.
Publisher
Hindawi Publishing Corporation
Publication Date
2018-11-11
Country of Publication
Egypt
No. of Pages
9
Abstract EN
AISI 1045 has been widely used in many industrial applications requiring good wear resistance and strength.
Surface roughness of produced components is a vital quality measure.
A suitable combination of machining process parameters must be selected to guarantee the required roughness values.
The appropriate parameters are generally defined based on ideal lab conditions since most of the researchers conduct their experiments in closed labs and ideal conditions.
However, when repeating these experiments in industrial workshops, different results are obtained.
Imperfect conditions such as the absence of a turning tool with definite specifications as shown in know-how “tool nose radius 0.4 mm” and its replacement with the closest existence tool “tool nose radius 0.8 mm” as well as the interruption of cutting fluid during work as a result of sudden failure in the coolant pump lead to the mentioned different lab-industrial conditions.
These complications are common among normal problems that happened during the metal cutting process in realistic conditions and are called noise factors.
In this paper, Taguchi robust design is used to select the optimum combination of the cutting speed, depth of cut, and feed rate to enhance the surface roughness of turned AISI 1045 steel bars while minimizing the effects of the two noise factors.
The optimum parameters predicted by the developed model showed good agreement with the experimental results.
American Psychological Association (APA)
Abbas, Adel Taha& Ragab, Adham Ezzat& Benyahia, Faycal& Soliman, Mahmoud S.. 2018. Taguchi Robust Design for Optimizing Surface Roughness of Turned AISI 1045 Steel Considering the Tool Nose Radius and Coolant as Noise Factors. Advances in Materials Science and Engineering،Vol. 2018, no. 2018, pp.1-9.
https://search.emarefa.net/detail/BIM-1120130
Modern Language Association (MLA)
Abbas, Adel Taha…[et al.]. Taguchi Robust Design for Optimizing Surface Roughness of Turned AISI 1045 Steel Considering the Tool Nose Radius and Coolant as Noise Factors. Advances in Materials Science and Engineering No. 2018 (2018), pp.1-9.
https://search.emarefa.net/detail/BIM-1120130
American Medical Association (AMA)
Abbas, Adel Taha& Ragab, Adham Ezzat& Benyahia, Faycal& Soliman, Mahmoud S.. Taguchi Robust Design for Optimizing Surface Roughness of Turned AISI 1045 Steel Considering the Tool Nose Radius and Coolant as Noise Factors. Advances in Materials Science and Engineering. 2018. Vol. 2018, no. 2018, pp.1-9.
https://search.emarefa.net/detail/BIM-1120130
Data Type
Journal Articles
Language
English
Notes
Includes bibliographical references
Record ID
BIM-1120130